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Breaking Boundaries With Digital Twin Technology

Jeff ParchetaBy: Jeff Parcheta


Digital Twin (DT) technology is a compelling, cutting-edge resource that transcends industry boundaries due to its versatility and unlimited application. Synthesizing Artificial Intelligence (AI), the Internet of Things (IoT), and Virtual Reality (VR), skilled software developers create digital models of real-world objects such as engineering infrastructure, automotive prototypes, and even healthcare patient treatment resources.

The immersive digital models create unprecedented insight into how a prototype can perform under real-world stress and daily operation, providing significant savings for designers and engineers as they efficiently identify and correct design flaws more proactively instead of creating costly physical structures awaiting time-intensive inspections and a real-time battery of tests. Skilled software engineers are pivotal in completing DT processes because they must utilize and implement diverse expertise cross-functionally to create a DT that offers immeasurable value to any industry embracing this new technology.

Forging a New Road Ahead: Implementing DT in the Auto Industry

The National Highway Traffic Safety Administration reported over 13 million vehicles globally were recently recalled due to safety issues. Recalls can result in serious financial consequences for manufacturers but could expert-level software developers provide DT resources to mitigate recall expenses and significant costs associated with prototypes?

The emergence of Digital Twin Technology further modernizes the industry by simulating a vehicle’s real-time stress and operation during routine tasks and functions. Skilled software designers can enhance DT resources to include predictive analytics, a culmination of data science, detailed analysis, and Machine Learning (ML) to develop reports predicting future outcomes. Industry personnel can monitor the vehicle’s performance and identify which parts are more vulnerable to failure. Automotive Testing Technology International reports vehicle prototypes can cost $250,000 to $1 million, based on several design variations. Expert software developers can further enhance DT tech resources to reduce or perhaps eliminate costly physical prototypes, facilitating a new ‘zero prototype’ business strategy.

Digital Twin technology is a compelling marvel when software developers program the resource to mimic the aging of a vehicle or component it monitors, a critical feature industry personnel can implement to learn just how a prototype performs over time while also gaining a unique insight into how vital vehicle components function within specified conditions. The technology is especially valuable to industry officials seeking to maintain budgets as DT can reduce significant expenses associated with ‘over-designing’ or ‘under-designing’ vehicles and components. Digital Twins offer unlimited possibilities for the automotive industry as it continues to be an invaluable resource for manufacturers seeking expense mitigation strategies during design and testing processes.

Enhanced Resources for Today’s Infrastructure Engineering

Infrastructure remains the building block for any developing community, but post-pandemic challenges such as supply chain logistics remain challenging for any engineering and development firm. The Associated General Contractors of America (AGCA), the industry’s leading trade group, reported that rising material costs and continued supply chain issues have postponed and rescheduled 39% of all commercial construction.

Digital Twin technology can be a crucial resource for infrastructure and commercial real estate development and design because it functions as a ‘living blueprint document.’ Critical measurements and designs can be instantly analyzed while data compiles how a proposed project interacts within existing real estate space. Expert-level software developers can program and run nuanced simulations and, coupled with predictive analytics, determine how construction decisions impact existing community resources and the environment. Digital Twin technology deployed within infrastructure design and engineering can be viewed as an incredibly capable diagnostic tool to enable a deeper understanding of how infrastructure projects impact environments.

Dramatic environmental changes attributed to climate change and continued construction development have prompted seaports to reevaluate the functionality of existing designs. Digital Twins, designed by adept software developers, deploy detailed simulations powered by predictive analysis to create possible outcomes estimating weather conditions and possible impacts on cargo. The technology carefully simulates cargo movements throughout the supply chain process. Aided by this new resource, seaport infrastructure engineers and supply chain companies can analyze data previously unavailable to make informed decisions to counter potential issues that can disrupt global supply chains.

Optimizing Healthcare Treatment Plans

The healthcare industry has been transformed thanks to tech advancements that have facilitated outcome-based treatment plans. Patient-first healthcare strategies are reliant on streamlined operations, data collection, and an overall synergy of healthcare and enhanced technology. With little room for error during medical procedures in real-time, we see the implementation of Digital Twin resources as a new tool for proactively studying and refining treatment plans before healthcare providers engage in patient care.

Digital Twin technology has recently been studied within neurology, specifically treatment of the brain. Researchers are seeking to utilize DT resources to carefully examine proactive treatment options for Alzheimer’s and epilepsy. Healthcare providers are able to see how a brain model constructed by DT technology reacts to treatment options. This practice may reduce risks associated with experimental treatments as well as enable providers with a new resource to practice procedures and receive real time feedback.

An Innovative Resource Creating Proactive Solutions

Digital Twin technology stands at the forefront of innovation. Skilled software experts have created a state-of-the-art resource that transcends boundaries because it synthesizes the powerful features of AI and VR. Coupled with predictive analysis, DT technology successfully serves several applications and is not exclusively bound to a singular industry. Its versatility creates unprecedented opportunities for reevaluating existing protocols and the chance to create and implement new strategies to serve better vital industries that continue shaping economies.


Chetu does not affect the opinion of this article. Any mention of a specific software, company or individual does not constitute an endorsement from either party unless otherwise specified. This blog should not be construed as legal advice.

Founded in 2000, Chetu is a global provider of offshore software development services, solutions and support services. Chetu's specialized technology and industry experts serve startups, SMBs, and Fortune 500 companies with an unparalleled software delivery model suited to the needs of the client. Chetu's one-stop-shop model spans the entire software technology spectrum. Headquartered in Plantation, Florida, Chetu has fourteen locations throughout the U.S. and abroad.

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